Steel Rule Die Cutting in St Paul MN | The Advantages of Steel Rule Die Cutting
Steel rule die cutting is a type of cutting used in the manufacturing process of many different industries. From the medical and automotive industries to the construction and aerospace industry, this type of cutting is an important part of many products. The process of steel rule die cutting begins with a die board, a custom steel rule cutting blade, and a foam (sometimes rubber) ejector. All of these components work together to create a cost effective, precise, and consistent cutting method. However, those aren’t the only advantages that steel rule die cutting presents. To learn even more about the benefits of this unique cutting method, get in touch with your local manufacturing company, or continue reading our article below. Steel Rule Die Cutting in St Paul MN
Precision
One major advantage of steel rule die cutting is precision. The process allows for a high level of precision in your products. This is because the cutting blade is made of steel and has been designed to cut precisely along the lines of your die board. The precision that this method offers goes beyond just a clean edge; it allows you to create custom cuts that are exactly what you need. For example, if you have an oddly shaped piece with uniquely complicated components, a steel rule die cutter can create this component as easily as it could a straight rectangle. This is because of how the steel rule die cutter works: by using a custom-shaped cutting blade that has been created specifically for your product.
Consistency
Consistency is another great feature of the steel rule die cutter. Steel rule dies cut with precision, creating clean edges in a single pass. This means that your product will be consistent every time it is created, which is especially important if you are producing a large quantity of products. When it comes to manufacturing your product with consistency, even in large batches, steel rule die cutting is an excellent choice. If you are interested in Steel Rule Die Cutting in St Paul MN contact Golden Valley Products today!
Material Versatility
Before you can begin any manufacturing project, you’ll have to consider the materials you’re working with. One of the great benefits of steel rule die cutting is the amount of materials it can work with. While steel rule die cutting won’t be able to cut through particularly dense materials (like most other metals), it also won’t involve the use of heat or water as part of the cutting process- meaning you won’t have to worry about the damage either of these methods would otherwise have on your product. What steel rule die cutting can cut through is detailed in the non-exhaustive list below:
- Cork
- G10/FR4
- EPDM
- Felt or Teflon (PTFE)
- Foam
- Neoprene
- Nylon
- Thin Film Plastics
- Silicone
- Sponge Rubber
- VHB Adhesives
Speed
A top priority for any manufacturing process is speed. That’s why steel rule die cutting is so sought after- because of its predictable efficiency. Once the dies have been created, a steel rule die cutting machine can continue to cut out components for your product again and again without any loss of speed. It’s because of this that steel rule die cutting is a great choice for companies who need to produce large amounts of components in a short amount of time. Additionally, compared to some methods like laser cutting, you won’t have to worry about any cool down time – which means you can keep up the pace of your production line.
Clean Cut Quality
Steel rule die cutting machines are also known for producing a clean cut quality. When you’re making something like a piece of jewelry or other small accessories, this is especially important- because the edges of your components will be visible to the consumer! If you have jagged edges or rough-looking cuts, it can be off-putting and make your product look less professional. It also means you won’t have to invest as much in the post-processing, polishing, or sanding parts of production because your product will already have a clean cut quality on the first try. Get quality Steel Rule Die Cutting in St Paul MN with GVP.
Cost Effective
While steel rule die cutting can’t cut through every material under the sun, it’s certainly a cost effective option for what it can do. It’s also much more affordable than other cutting methods, such as laser cutting or water jet cutting. Not only does steel rule die cutting save you money on materials and materials processing, but it also saves you time by reducing the amount of time spent in post-processing and polishing steps.
Reduced Waste
Using this method of cutting, you can assemble each individual steel rule, or blade, in such a manner that you waste as little material as possible. This means that not only do you save money on materials, but you also reduce the amount of waste that is produced. This is especially important for businesses that are environmentally conscious or have strict regulations about how much waste they produce.
At Golden Valley Products, we offer a wide range of services including: Digital printing, Screen printing, Pad printing, Laser cutting, Steel rule die cutting, Waterjet cutting, Laminating, Embossing, Membrane switches, Medical sensors (pressure sensors), Graphic overlays, and more! We’d be happy to support you on your next product project. If you are interested in Steel Rule Die Cutting in St Paul MN, reach out to Golden Valley Products.